High-Fidelity Operator Training Simulators

Master Complex Operations. Ensure Process Safety.

Empower your team with an ultra-realistic training experience. Our Operator Training Simulators (OTS) for Gas Sweetening and CO2 Capture plants provide a dynamic, risk-free environment to build operator competency, validate procedures, and achieve operational excellence from day one.

What is an Operator Training Simulator?

An OTS is a high-fidelity, dynamic simulation of your specific process plant, built upon a robust digital twin foundation. It connects a rigorous process model with your actual control system logic, creating a virtual control room that mirrors your plant's behavior with incredible accuracy.

Operators can perform startups, shutdowns, and handle complex upset scenarios in a safe, controlled environment, ensuring they have the skills and confidence to manage any situation the real plant presents.

Fig 1: A diagram showing your plant's control logic and process model powering the OTS.

Achieve Operational Excellence Across the Board

Optimize Plant Performance

Use the simulator as a sandbox for your process engineers. Test new control strategies, identify production bottlenecks, and find the most efficient operating parameters before implementing them on the live plant.

Enhance Safety & Emergency Response

Train for high-stakes, low-frequency events like compressor trips, solvent contamination, or H2S breakthrough. Build muscle memory for emergency procedures without exposing personnel or assets to real-world risk.

Accelerate Operator Competency

Drastically reduce time-to-competency for new hires and upskill your entire team. Practice on a perfect replica of your plant ensures skills are directly transferable, minimizing human error and boosting operational consistency.

A Powerful Tool for Engineering & Operations

The OTS is more than just a training tool; it's a lifecycle engineering platform.

  • Procedure Validation: Develop, test, and refine Standard Operating Procedures (SOPs) for complex tasks, ensuring they are safe, effective, and clearly understood.

  • Control Strategy Testing: Allow your control engineers to test and tune advanced process control (APC) logic or debug DCS configurations offline, de-risking commissioning and system upgrades.
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  • De-risk Commissioning & Startups: Ensure your team is fully prepared for commissioning and startup of new units, a critical phase for complex processes like CO2 capture.

Process engineers and operators using the OTS to validate a new start-up sequence.

A High-Fidelity Replica of Your Plant
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Generic simulators deliver generic results. Our OTS is custom-built using your plant's specific engineering data—including P&IDs, control narratives, and thermodynamic properties—to create a simulation that responds just like the real thing. This ensures that the training is not just realistic, but directly relevant to your unique operational challenges.

Diagram: A central OTS platform ingesting P&IDs, control logic, and thermodynamic data to create a high-fidelity simulation environment.

Build a World-Class Operations Team

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In today's complex processing environment, investing in your team's skills is the most critical investment you can make. Protect your assets, ensure process safety, and maximize profitability with a state-of-the-art Operator Training Simulator.